Multi-functional Heavy Duty Horizontal CNC Lathe Machine with milling & drilling functions
for turning sugar mill cylinder , crankshaft, rubber roll, mining oil pipe,wind power cylinder.
This is specially design heavy duty horizontal lathe machine with drilling and milling functions for sugar mill cylinder machining. The customer use it to turning 8 meter long cylinder with 40 T weight. It can be finished all machining processes by one lathe machine, which help customer to save work-piece clamping time, upload and loading time, that greatly improve machining efficiency. besides, it also save input cost of machine quipments. otherwise, customer need buy 2 different machines. one is lathe machine, another is drilling machine. This special technology is designed by our company and obtained national patent also.
1. Outstanding Characteristics of cnc lathe machine, heavy horizontal lathe.
1). Carry Load as Heavy as Possible : Internationally forerunner computation technologies and optimized finite element analysis methods are adopted and the selected materials are suitable for the design .
2.). High Rigidity, Stability and Precision Maintenance: All castings are made of high-strength meehanite HT250. which is particularly suitable for heavy cutting. All large castings stand the test of annealing and vibration aging and internal stress is eliminated, so the overall precision is greatly enhanced and processed parts are found with high geometric accuracy.
3.) One-piece structure made of meehanite, greatly enhancing its abrasion resistance, and the internal force elimination process produces high vibration resistance and considerably enhances stability. The cross-shaped base and rectangular bearing structure ensure high structural stability and permanently stable quality.
4.) The lathe bed is in fixed heavy cutting structure, including rectangular hard rails tested by high frequency heat treatment and high-precision surface grinding (straightness in full stroke<0.05mm).
5.)Turcite-B is pasted on the sliding surface in order to enhance the rail's smoothness and wearing resistance. The widened hard rail design can provide required resistance and stability for heavy cutting.
6.) The headstock, made of high strength and high rigidity keel rib, is in special cage shape, and the gearbox includes class P5 grinding gears, which can provide desirable driving accuracy and greater torque.
7.) Incorporating German AM technologies, the main shaft is made of chrome-molybdenum alloy and proves high precision, high rigid and desirable deformation resistance after rough/finish machining, carbonization, aging treatment and precision grinding. The motor figures high output (26kw) and the max. rev. is 3000RPM. After the main shaft assembling is completed, the entire assembly shall be calibrated by dynamic balance test. The independent lubrication will further enhance the stability of the headstock during operation.
8.) Standard 4 positions vertical turret
9.) The tailstock consists of two parts with pressure sensor dispaly device: which has alarm function when the clamping pressure loss or insufficient. the upper one includes a sleeve moving mechanism, spindle assembly, and a shaft centerline adjustment mechanism, with a rectangular head in the rear, which is designed to lock the sleeve manually; and the lower one includes a tailstock fast-moving motor and a locking mechanism, with the main shaft installed on the high-precision radial clearance-adjustable double-row cylindrical roller bearing in the sleeve, rendering the high-precision rotating top on the tailstock. However, in order to satisfy certain special requirements of the machining process, it is feasible to transfer the plug board from the flange groove in the front of the sleeve to the groove near the front end of the main shaft in order to fix the main shaft and obtain a dead center.
Gasket type pressure sensor display device of tail-stock sleeve
The tailstock upper part with a gasket type pressure sensor device candisplay the actual clamping force.According to different work-pieces, the corresponding clamping can be adjusted to ensure the highstrength clamping. This device has pressure loss alarm to prevent the workpiece falling off due to insufficient clamping force and pressure loss.
10) Strict Quality Control: The main components are inspected strictly by the Inspecting Authority to ensure an excellent quality.
The following picture is the main machine components inspected by the Third Party Inspection.
Our Principle : Maximize Customer's Profitability under the minimum invest cost.
Application: This series CNC horizontal lathe can utilize high-speed steel and carbide cutting tools to finish rough or finish turning process for not only the non-ferrous metals like various structure steels, casting steels and irons, but also the external/internal cylindrical / conical/ spherical surfaces, thread of non-metal materials and all kinds of the surface of curve rotary body. What's more, it can also realize the constant speed cutting line.
2. Technical Parameters
| Name |
CG61100 |
CG61125 |
CG61160 |
CG61200 |
CG61250 |
CG61300 |
| Description |
Unit |
| Max. Swing Over Bed |
mm |
1000 |
1250 |
1600 |
2000 |
2500 |
3000 |
| Max. Swing Over the skateboard |
mm |
650 |
800 |
1200 |
1650 |
1800 |
2800 |
| Max. Weight of Work-piece |
T |
10 |
15 |
20 |
20 |
20 |
40 |
| Max. Length of Work-piece |
mm |
3000-12000 |
| Gears of Spindle Speed |
/ |
Infinitely Variable Speed/step-less speed |
| Range of Spindle Speed |
r/Min |
10-300 |
10-200 |
10-160 |
4-80 |
4-80 |
1.6-63 |
| Chuck Diameter |
mm |
800 |
1000 |
1250 |
1600 |
2000 |
2500 |
| X,Z-Axis Feed Range |
mm/Min |
0-3000 |
| Horizontal Stroke |
mm |
500 |
625 |
800 |
1000 |
1250 |
1000 |
| Longitudinal Stroke |
mm |
3000-12000 |
| Main Driving Motor |
Kw |
11 |
22 |
45 |
75 |
75 |
75 |
| Cutting Force (Carriage) |
Kn |
4 |
6 |
20 |
40 |
40 |
60 |
| Sleeve Diameter of Tailstock |
mm |
180 |
180 |
290 |
290 |
290 |
480 |
| Spindle Diameter of tailstock |
mm |
125 |
125 |
160 |
160 |
160 |
240 |
Rermarks:
1. The above 6 models of Heavy Duty Horizontal Lathe Machine are the standard configurations, we can also design and manufacture customized lathe machines according to the user's workpiece features. It can be manual or CNC control, both are available.
2. This series heavy duty horizontal Lathe has been exported to Norway, Thailand, Romania, Iran, Russia, Chile for machining railway parts, automobile parts, mining and metallurgy, shipping building, wind power and other machinery industry.
3. Package and Shipment of horizontal lathe machine, cnc lathe machine, roll lathe
Anti-Rust Oil/ Anti-Corrosive Oil for the whole machine, then wrapping the protective film
Wooden Box Package, or vacumm package is also available according to customer's special request.
4. After-sale Service & Maintenance of lathe machine, cnc lathe, horizontal roll machine
1. We provide professional technical training for users' operators and maintenance staff to enable them to properly use and operate the lathe and carry out normal maintenance.
2. Warranty period: One year after acceptance of the lathe.
3. In case of any quality problem found during operation, the factory will dispatch personnel to the user's location within 48 hours (domestic users) & within 3 days (Foreign Customer) and the technical staff won't leave before resolving the malfuntion.
4. The company will freely provide different electrical and mechanical parts for the purchased lathe timely within warranty period.
5. The company will provide lifetime guarantee for the consulting services in terms of application, maintenance, repair, renovation, etc of equipments.
For more details, please feel free to contact us. Thanks!
https://qingdaontm.en.made-in-china.com/contact-info.html
Tag: Horizontal Lathe Machine, Lathe, Lathe Machine, CNC Milling Machine, CNC Drilling Machine.Roll turning lathe
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