High Quality Heavy Duty Horizontal Railway wheel turning repairing CNC Lathe
For Turning Railway wheelset, Cylinder, Shaft, Roll, Slots of Flange,Bearing,Wheel, Shaft,Tire Mold, Railway Parts,Wheel Hub Turbine,etc
Machine Features
This series Heavy Duty Horizontal Railway wheel turning CNC Lathe can utilize high-speed steel and carbide cutting tools to finish rough or finish turning process for not only the non-ferrous metals like various structure steels, casting steels and irons, but also the external/internal cylindrical / conical/ spherical surfaces, thread of non-metal materials and all kinds of the surface of curve rotary body.
- Main Components
Internationally forerunner computation technologies and optimized finite element analysis methods are adopted and the selected materials are suitable for the design so that the machine can carry loads as heavy as possible.
All castings are made of high-strength meehanite HT250. Therefore, the lathe has proved high rigidity, stability and precision maintenance, which is particularly suitable for heavy cutting. All large castings stand the test of annealing and vibration aging and internal stress is eliminated, so the overall precision is greatly enhanced and processed parts are found with high geometric accuracy.
The lathe is in one-piece structure and made of meehanite, greatly enhancing its abrasion resistance, and the internal force elimination process produces high vibration resistance and considerably enhances stability. The cross-shaped base and rectangular bearing structure ensure high structural stability and permanently stable quality.
Machine tool spindle adopts three supporting structure, has the very good stiffness; Machine using lateral clearance, clearance convenient. Machine also has single pump, forced lubrication, and fast moving, terminal care, and other functions. Speed, feed and power features reasonable design, can well meet the needs of the rough finish. Machine has high rigidity, high efficiency, energy-saving, safe, reliable, convenient operation and beautiful shape, etc.
- Machine Bed
The machine bed is grinding by our 18 meters large gantry grinding machine with high acccuracy one time, including rectangular hard rails tested by high frequency heat treatment and high-precision surface grinding (straightness in full stroke<0.05mm). Turcite-B is pasted on the sliding surface in order to enhance the rail's smoothness and wearing resistance. The widened hard rail design can provide required resistance and stability for heavy cutting. The Hardness can be reached HRC 50 at least.
- Lubrication
The automatic lubrication system includes a closed-pole continuous oiling machine CEVB 2.5L, which can ensure all target points can be fully lubricated; sliding surfaces and ball screws are allocated according to the corresponding oil ways to control oil mass.
- Cooling System
Adopt circular cooling system, which makes the chips easy to remove and clean.
The bottom of guide-rail has recycle recovery tank, which can recover the cutting fluid back into the coolant tank. The Recycle Recovery Tank is equipped with a filter screen and magnetic absorber, so that the coolant liquid can be re-used after filtration.
Our Principle : Maximize Customer's Profitability under the minimum invest cost.
Application: This is a CNC horizontal lathe which is suitable for high-speed steel and carbide cutting tool to implement coarse and fine stock removing and cutting on the outer cylindrical surface of roller of different materials; it also can be used for rough and finish machining of various metal parts.
2. Technical Parameters of Railway wheelset turning CNC Lathe
| Specification |
CK61160*3000 |
| Spindle Hole Diameter (Диаметр отверстия шпинделя) |
metric 100 |
| Spindle RPM Range (Диапазон оборотов шпинделя) |
10-163 rpm |
| Spindle Motor Power (Мощность двигателя шпинделя) |
45 |
| Lathe Chuck Type (Тип токарного патрона) |
4 jaws independent heavy duty chuck (4-х кулачковый независимый сверхмощный патрон) |
| Lathe Chuck Diameter (Диаметр патрона токарного станка) |
1250 mm |
| Max. Workpiece Weight (Максимум. Вес заготовки) |
10T |
| Max. Turning Dia. Over Bed (Максимум. Диаметр заготовки над станиной) |
1600 mm |
| Max. Turning Dia. Over Carriage (Максимум. Диаметр поворота Перевозка) |
1250 mm |
| Max. Workpiece Length (Максимум. Длина заготовки) |
3000 mm |
| X-Axis Travel Stroke (Ход перемещения по оси X) |
800 mm |
| Z-Axis Travel Stroke (Ход перемещения по оси Z) |
3 000 mm |
| Tool Holder Type (Turret Type) (Тип держателя инструмента (тип револьверной головки) |
4 Positions vertical cutting tool turret (4-позиционная вертикальная револьверная головка режущего инструмента) |
| Tailstock Type (Тип задней бабки) |
spindle rotation type --both dead center and live center is available (тип вращения шпинделя - центр) |
| Tailstock Spindle Diameter (Диаметр шпинделя задней бабки) |
240 mm |
| Tailstock Spindle Stroke (Ход шпинделя задней бабки) |
250 mm |
| Control of the lathe machine (Управление токарным станком) |
SIEMENS 808D CNC Control system (Система управления ЧПУ SIEMENS 808D) |
| Machine Dimensions (размеры станка) |
7500*3000*2500 mm |
| Machine Weight (Вес станка) |
22T* |
3. After-sale Service and Maintenance
1. We provide professional technical training for users' operators and maintenance staff to enable them to properly use and operate the lathe and carry out normal maintenance.
2. Warranty period: One year after acceptance of the lathe.
3. In case of any quality problem found during operation, the factory will dispatch personnel to the user's location within 48 hours (domestic users) & within 3 days (Foreign Customer) and the technical staff won't leave before resolving the malfuntion.
4. The company will freely provide different electrical and mechanical parts for the purchased lathe timely within warranty period.
5. The company will provide lifetime guarantee for the consulting services in terms of application, maintenance, repair, renovation, etc of equipments.
For more details, please feel free to contact us. Thanks!
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